HRC for Universal Robots

HUMAN, ROBOT!

Human-robot collaboration opens up new possibilities for efficient, flexible and optimized production. Conflicting market requirements, such as increased depth of customization, have to be taken into account amid shortening product lifecycles. Cooperation and collaboration between humans and robots can create far-reaching potential under these circumstances. Both resources are making optimal use of their unique possibilities, creating new jobs for the future as a result. Zimmer grippers form the link between the workpiece and the robot here.
 

EASY TO INTEGRATE

Of course, for Universal Robots, Zimmer offers more than just one of the world's top HRC grippers. The company also provides a comprehensive system module that has been specially adapted to your model. This module provides a broad selection of grippers and handling components with the necessary accessories, so that you don’t have to worry about compatibility and integration. Of course, this system module also includes HRC and Industrie 4.0 components that are compatible with your robot. These open up numerous advantages for you: easy to install, easy to configure, easy to operate, advanced diagnostics and preventive maintenance as well as the ability to make replacements while operation is in progress.
 

HMI – HUMAN MACHINE INTERFACE

SIMPLE OPERATION

Operating Industrie 4.0 components from Zimmer Group is just as easy and flexible as installing them. What originally
applied primarily to industrial control systems is now also available for robots. In doing so, operation is integrated
completely into the robot control system. As a result, Zimmer Group components can now be configured manually
using the robot control panel directly and integrated into the robot program sequence. An external PLC control
system is not required to do this. In this design, the Universal Robots specialists used the Zimmer HMI they were
familiar with as the basis for giving the user a standardized and intuitive user interface. The user can control the
entire IO-Link gripper portfolio from Zimmer Group using this complete tailor-made system and can use pneumatic,
electrical, servo-electric and digital Zimmer Group components with the innovative robots from Universal Robots.


 

HMI CONFIGURATION PACKAGE

MAXIMUM PERFORMANCE INCLUDED

The combination of Zimmer Group components,
the Zimmer Easy-to-Use Package and UR robots
ensure the easiest integration as well as intuitive
operation. Maximum performance included!

Zimmer Easy-To-Use-Package for UR1

Part number Article Description
ZUB068713 IO-Link master IO-Link master
Connecting cable M8 4-pin 5 m Cable for supplying power to the master
Cable for connecting the Modbus to the master Communications cable between the robot and master RJ 45
Software HMI for UR-Robots


Required accessories

Part number Article Description HRC-01³ HRC-03³
 
HRC-04³
 
HRC-05³
 
KAG500 Connecting cable M8 3-pin 5 m STO cable (Safe Torque Off)
       
KAG500IL Connecting cable M12 5-pin 5m Connection between gripper and Y-adapter
B12-Y-5IL Y adapter Splitting between data and power supply
KAG500-02 Connecting cable (Y to power) Connecting cable to the power adapter
CELE01442 Power adapter ² Power adapter for voltage supply (24V/10A)


Optional accessories

Part number Article Description HRC-01 / HRC-02 / HRC-03 / HRC-04
ZUB000009 UR3 energy chain Energy chain for robot of type UR3
ZUB000010 UR5 energy chain Energy chain for robot of type UR5
ZUB000011 UR10 energy chain Energy chain for robot of type UR10

¹ One Easy-to-Use Package is required per robot. It makes it possible to operate up to 4 different IO-Link grippers.
² The power adapter provides 10 A (15A peak). Please observe the current draw of the respective gripper series.
³ These additions are needed for each individual gripper. The energy chains are optional here.

 

HRC COMPONENTS

Order No. HRC-03-072844
HRC-05-072836
HRC-04-072810
Typ 2-JAW PARALLEL GRIPPERS 2-JAW ANGULAR GRIPPERS 2-JAW PARALLEL GRIPPERS
HRC characteristic COLLABORATIVE COLLABORATIVE COLLABORATIVE
Mode ELECTRIC PNEUMATICALLY INTELLIGENT PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 10 37,5° 6
Gripping force [N] < 140 < 140 < 140
Gripping force in closing
(adjustable) max. [N]
190 85 130
Gripping force in opening
(adjustable) max. [N]
190    
Closing- / Opening time [s] 0,19 / 0,19 0,02 / 0,04 0,02 / 0,04
Weight [kg] 0,68 0,82 0,76
IP-class 40 40 40
Maintenance-free (max.) 10 million cycles 10 million cycles 10 million cycles
PDF DATA SHEET DOWNLOAD DOWNLOAD

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Order No. HRC-01-072802 *
HRC-01-072824 **
HRC-01-072819 *
HRC-01-072830 **
HRC-03-072844
HRC-04-072810
HRC-05-072836
Typ 2-JAW PARALLEL GRIPPERS 2-JAW PARALLEL GRIPPERS 2-JAW PARALLEL GRIPPERS 2-JAW PARALLEL GRIPPERS 2-JAW PARALLEL GRIPPERS 2-JAW PARALLEL GRIPPERS 2-JAW ANGULAR GRIPPERS
HRC characteristic COOPERATIVE COLLABORATIVE COLLABORATIVE COLLABORATIVE COLLABORATIVE COLLABORATIVE COLLABORATIVE
Mode ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC PNEUMATICALLY INTELLIGENT PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 60 60 60 60 10 6 37,5°
Gripping force in accordance with
ISO/TS 15066 [N]
< 140 < 140 < 140 < 140 < 140 < 140 < 140
Gripping force min. [N] 100 100          
Gripping force max. [N] 650 650 120 120 190 130 85
Weight [kg] 1,6 1,6 1,8 1,8 0,68 0,76 0,82
IP-class 40 40 40 40 40 40 40
Maintenance-free max. 5 million cycles 5 million cycles 5 million cycles 5 million cycles 10 million cycles 10 million cycles 10 million cycles
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*  Suitable for UR5
** Suitable for UR10

CONVENTIONAL COMPONENTS

CONNECTION OPTIONS

   

2-JAW PARALLEL GRIPPERS

Order No. GPP5000 GEP2000

GEP5000

GPP5000IL

Mode PNEUMATIC ELECTRIC ELECTRIC PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 2 - 45 10 - 16 6 - 10 3 - 10
Gripping force [N] 140 - 26950 50 - 500 540 - 1520 330 - 2890
IP-class 64/67 40 64 64
Weight [kg] 0,08 - 50 0,31 - 0,9 0,79 - 1,66 0,45 - 1,45
  MORE INFOS MORE INFOS MORE INFOS MORE INFOS

 

2-JAW PARALLEL GRIPPERS WITH LONG STROKE

Order No. GH6000 GEH6000IL

Mode PNEUMATIC ELECTRIC
Stroke per jaw [mm] 20 - 200 up to 80
Gripping force [N] 120 - 3400 100 - 2400
IP-class 40 54
Weight [kg] 0,3 - 22,7 0,7 - 2,6
  MORE INFOS MORE INFOS

 

3-JAW CONCENTRIC GRIPPERS

Order No. GPD5000 GED5000

GPD5000IL

 

Mode PNEUMATIC ELECTRIC PNEUMATICALLY INTELLIGENT  
Stroke per jaw [mm] 2 - 45 6 - 10 3 - 10  
Gripping force [N] 310 - 72500 540 - 1520 740 - 7160  
IP-class 64/67 64 64  
Weight [kg] 0,14 - 99,9 1,09 - 2,33 0,75 - 2,5  
  MORE INFOS MORE INFOS MORE INFOS  

 

2-JAW ANGULAR GRIPPERS

Order No. GPW5000

 

Mode PNEUMATIC  
Stroke per jaw [mm] +15° / -2°  
Gripping force [N] 1450 - 14500  
IP-class 64  
Weight [kg] 0,9 - 12,1  
  MORE INFOS  

 

CONNECTION VIA MCS

2-JAW PARALLEL GRIPPERS

Order No. GPP1000 MGP800
Mode PNEUMATIC PNEUMATIC
Stroke per jaw [mm] 4 - 16 1 - 12
Gripping force [N] 100 6 - 400
IP-class 30 40
Weight [kg] 0,16 - 0,20 0,008 - 0,46
  MORE INFOS MORE INFOS

 

2-JAW PARALLEL GRIPPERS WITH LONG STROKE

Order No. GH6000
Mode PNEUMATIC
Stroke per jaw [mm] 20 - 200
Gripping force [N] 120 - 3400
IP-class 40
Weight [kg] 0,3 - 22,7
  MORE INFOS

 

2-JAW ANGULAR GRIPPERS

Order No. GZ1000 MGW800
Mode PNEUMATIC PNEUMATIC
Stroke per jaw [mm] 8° - 11° 37,5°
Gripping force [N] 62 - 315 5 - 325
IP-class 30 30
Weight [kg] 0,015 - 0,125 0,01 - 0,45
  MORE INFOS MORE INFOS

 

GRIPPERS FOR SPECIAL TASKS

Order No. LG1000 HM1000 ZK1000
Mode INTERNAL GRIPPER MAGNETIC GRIPPER CUTTING TONGS
Total stroke in Ø: 2,5 - 3,5 Adhesive force (max.): 27N - 450N Stroke per jaw: 4,25° - 13°
Gripping diameter (min.): 8 - 15 Weight: 0,06kg - 2,2kg Gripping moment in closing: 14Nm - 400Nm
Gripping diameter (max.): 10,5 - 18,5 - Weight: 0,08kg - 0,67kg
Slip force (max.): 53 N - 58 N - -
Weight: 0.028 kg - 0.041 kg -  
  MORE INFOS MORE INFOS MORE INFOS

 

MCS – MODULAR CONSTRUCTION SYSTEM
 

The modular construction system (MCS) can be used to create a workpiece-specific
solution without increased engineering efforts. This is made possible by the harmonized
individual components. The product portfolio includes profiles, compensation modules,
suction cup mounts as well as gripper fingers that guarantee a secure grip on the workpiece
during motion. For a complete overview of all the MCS components, refer to our "Handling
technology 3" catalog or visit us online at

CONNECTION EXAMPLES

                 

CONNECTION EXAMPLE
GPP1000 SERIES

 

UR-ROBOTS UR3 / UR5 / UR10                                                         
1 Adapter plate APR000002
2 MCS Profile
3 Adapter plate APR000006
4 Series GPP1000


 
                 



CONNECTION EXAMPLE
MGP800 and MGW800 SERIES

 

UR-ROBOTS UR3 / UR5 / UR10                                                         
1 Adapter plate APR000002
2 MCS Profile
3 MCS Clamp SO-23120022
4 Adapter plate APR000004/APR000005
5 Series MGP800 and MGW800

                   
 


CONNECTION EXAMPLE
GEH6000IL/GH6000 SERIES

 

UR-ROBOTS UR3 / UR5 / UR10                                                         
1 Adapter plate APR000002
2 MCS Profile
3 MCS Cross clamp
4 MCS Profile
5 Series GEH6000IL/GH6000