HRC for YASKAWA

Human, robot!

Human-robot collaboration opens up new possibilities for efficient, flexible and optimized production. Conflicting market requirements have to be taken into account such as increased depth of customization amid shortening product lifecycles. Cooperation and collaboration between humans and robots can create far-reaching potential under these circumstances. Both resources are making optimal use of their unique possibilities, creating new jobs for the future as a result. Zimmer grippers form the link between the workpiece and the robot here.

Zimmer grippers meet the requirements of protection principles in accordance with ISO/TS 15066, including patented and BG-certified safety gripper jaws. The mechanical self-locking mechanism of the safety gripper fingers ensures safety even in the event of an emergency stop or power supply failure. Integrated state monitoring thanks to a wrap-around LED display enables straightforward state monitoring. Process and service data can be exchanged bidirectionally between the gripper and higher-level control system; optional connections to robot-specific human-machine interfaces (HMI) round out the range of products.

 

HMI – HUMAN MACHINE INTERFACE

SIMPLE OPERATION

Operating Industrie 4.0 components from Zimmer Group is just as easy and flexible as installing
them. What originally applied primarily for industrial control systems is now also available for robots.  
In doing so, operation is integrated completely into the robot control system. As a result, the
Zimmer Group components can now be configured manually using the robot control panel directly
and integrated into the robot program sequence. An external PLC control system is not required
to do this. The Yaskawa specialists oriented themselves toward the already familiar Zimmer HMI
to create a uniform, intuitive user interface for the user.  The user can control the complete IO-Link
gripper portfolio from the Zimmer Group using this tailor-made complete system and can use
pneumatic, electrical, servo-electric as well as digital Zimmer Group components with the innovative
MOTOMAN robots from YASKAWA.
 

BECAUSE SIMPLE IS SIMPLY BETTER

This integration makes it possible for the user to enable  maximum levels of flexibility and
straightforward adaptation, storage and restoring device parameters during the creation
of new application-specific profiles. Furthermore, the Zimmer HMI supports condition
monitoring  or predictive maintenance of the components. This makes it possible for any
user to implement and commission Zimmer Group components within a few minutes.
This simplifies the interaction of robots and handling of components considerably.

 

 

HRC COMPONENTS

2-JAW PARALLEL GRIPPERS

Order No.

HRC-01-072797

HRC-01-072794

HRC-03-080663

HRC-04-080644

HRC characteristic COOPERATIVE COLLABORATIVE COLLABORATIVE COLLABORATIVE
Mode ELECTRIC ELECTRIC ELECTRIC PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 60 60 10 6
Gripping force [N] 950 < 140 < 140 < 140
Weight [kg] 1,8 2,0 0,68 0,76
IP-class 40 40 40 40
Maintenance-free (max.) 5 million cycles 5 million cycles 10 million cycles 10 million cycles

PDF DATA SHEET

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2-JAW ANGULAR GRIPPERS

Order No.

HRC-05-080659

HRC characteristic COLLABORATIVE
Mode PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 37,5°
Gripping force [N] < 140
Gewicht [kg] 0,82
IP-Klasse 40
Wartungsfreiheit [max] 10 million cycles
PDF DATA SHEET DOWNLOAD

CONVENTIONAL COMPONENTS

ROBOT FLANGE

For mechanical connection to the follow-on tools. The energy supply for the components installed on the robot flange is arranged internally or externally, depending on the robot type. Control signals as well as pneumatic, electric and hydraulic media can be passed through this.


ROBOT FLANGE ADAPTER PLATE – MULTI-FUNCTION LEVEL

Adapter plate between specific robot flange and ISO partial mounting circle.


MULTI-FUNCTION LEVEL

Multi-function components with ISO partial mounting circle for changing, compensating, protecting and executing. Energy elements for signal transmission and media transfer are also available for the tool changers.


 

MULTI-FUNCTION LEVEL ADAPTER PLATE – AUTOMATION COMPONENT

Adapter plate between ISO partial mounting circle and automation component.
 

AUTOMATION COMPONENTS

Various versions of automation components.

COMBINATION OPTIONS

2-JAW PARALLEL GRIPPERS

Order No.

GPP1000
 

GEP2000

GPP5000

 

GEP5000

GPP5000IL
Number of installation sizes 1 3 11 3 3
Mode PNEUMATIC ELECTRIC PNEUMATIC ELECTRIC PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 4 - 16 10 - 16 2 - 45 6 - 10 3 - 10
Gripping force [N] 100 50 - 500 140 - 26950 540 - 1520 330 - 2890
Weight [kg] 0,16 - 0,20 0,31 - 0,9 0,08 - 50 0,79 - 1,66 0,45 - 1,45
IP-class 30 40 64/67 64 64
Maintenance-free (max.) 2 million cycles 10 million cycles 30 million cycles 30 million cycles 30 million cycles

 

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2-JAW PARALLEL GRIPPERS WITH LONG STROKE

Order No. GEH6000IL

Number of installation sizes 2
Mode ELECTRIC
Stroke per jaw [mm] up to 80
Gripping force [N] 100 - 2400
Weight [kg] 0,7 - 2,6
IP-class 54
Maintenance-free (max.) 5 million cycles

 

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3-JAW CONCENTRIC GRIPPERS

Order No.

GPD5000
 

GED5000

GPD5000IL

Number of installation sizes 11 3 3
Mode PNEUMATIC ELECTRIC PNEUMATICALLY INTELLIGENT
Stroke per jaw [mm] 2 - 45 6 - 10 3 - 10
Gripping force [N] 310 - 72500 540 - 1520 740 - 7160
Weight [kg] 0,14 - 99,9 1,09 - 2,33 0,75 - 2,5
IP-class 64/67 64 64
Maintenance-free (max.)
 
30 million cycles 30 million cycles 30 million cycles

 

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2-JAW ANGULAR GRIPPERS

Order No.

GPW5000
Number of installation sizes 3
Mode PNEUMATIC
Stroke per jaw [mm] +15° / -2°
Gripping force [N] 1450 - 14500
Weight [kg] 0,9 - 12,1
IP-class 64
Maintenance-free (max.) 30 million cycles

 

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CONNECTION VIA MCS

MCS – MODULAR CONSTRUCTION SYSTEM

The modular construction system (MCS) can be used to create a workpiece-specific solution without increased engineering efforts. This is made possible by the harmonized individual components. The product portfolio includes profiles, compensation modules, suction cup mounts as well as gripper fingers that guarantee a secure grip on the workpiece during motion.  For a complete overview of all the MCS components, refer to our "Handling technology 3" catalog

 

2-JAW PARALLEL GRIPPERS

Order No.

GPP1000

MGP800
Number of installation sizes 1 8
Mode PNEUMATIC PNEUMATIC
Stroke per jaw [mm] 4 - 16 1 - 12
Gripping force [N] 100 6 - 400
Weight [kg] 0,16 - 0,20 0,008 - 0,46
IP-class 30 40
Maintenance-free (max.) 2 million cycles 10 million cycles

 

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2-JAW PARALLEL GRIPPERS WITH LONG STROKE

Order No.

GH6000

Number of installation sizes 5
Mode PNEUMATIC
Stroke per jaw [mm] 20 - 200
Gripping force [N] 120 - 3400
Weight [kg] 0,3 - 22,7
IP-class 40
Maintenance-free (max.) 10 million cycles

 

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2-JAW ANGULAR GRIPPERS

Order No.

GZ1000

MGW800
Number of installation sizes 3 8
Mode PNEUMATIC PNEUMATIC
Stroke per jaw [mm] 8° - 11°

37,5°

Gripping force [N] 62 - 315 5 - 325
Weight [kg] 0,015 - 0,125 0,01 - 0,45
IP-class 30 30
Maintenance-free (max.) 10 million cycles 10 million cycles

 

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GRIPPERS FOR SPECIAL TASKS

Order No.

LG1000

HM1000 ZK1000
Type INTERNAL GRIPPER MAGNETIC GRIPPER CUTTING TONGS
Stroke per jaw [mm] - - 4,25° -13°
Total stroke in Ø 2,5 mm - 3,5 mm - -
Gripping diameter (min.) 8 mm - 15 mm - -
Gripping diameter (max.) 10,5 mm - 18,5 mm - -
Gripping moment in closing - - 14 Nm - 400 Nm
Slip force (max.) 53 N - 58  N - -
Weight 0,028 kg - 0,041 kg 0,06 kg - 2,2 kg 0,08 kg - 0,67 kg
Adhesive force (max.) - 27 N - 450 N -

 

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CONNECTION EXAMPLES

        

CONNECTION EXAMPLE
GPP1000 SERIES

 

YASKAWA ROBOTS GP7 / GP8 / GP12
Adapter plate APR000007                                                         
1 Adapter plate APR000002
2 MCS Profile
3 Adapter plate APR000006
4 Series GPP1000


 
        



CONNECTION EXAMPLE
MGP800 and MGW800 SERIES

 

YASKAWA ROBOTS GP7 / GP8 / GP12 
Adapter plate APR000007                                                        
1 Adapter plate APR000002
2 MCS Profile
3 MCS Clamp SO-23120022
4 Adapter plate APR000004/APR000005
5 Series MGP800 und MGW800

        


CONNECTION EXAMPLE
GEH6000IL / GH6000 SERIES

 

YASKAWA ROBOTS GP7 / GP8 / GP12
Adapter plate APR000007                                                         
1 Adapter plate APR000002
2 MCS Profile
3 MCS Cross clamp
4 MCS Profile
5 Series GEH6000IL/GH6000